Photo Gallery: Replacing Your Battery Cables

A step-by-step look at replacing aircraft battery cables

Gemini Sparkle

Key Takeaways:

  • The article provides a photographic guide detailing the process of replacing battery cables in an aircraft, showcasing installation steps from the engine and starter solenoid through the cockpit to the aft fuselage and master solenoid.
  • Key steps emphasized include careful cable routing, securing connections, and inspecting for signs of corrosion at various points.
  • During the cable replacement, additional maintenance opportunities arose, such as upgrading the starter cable to a larger diameter, removing unnecessary power taps, and fixing a loose connection at the master solenoid.
  • The importance of using appropriate tools, like a heavy-duty crimping tool for secure connections, and documenting the work thoroughly with digital photographs is highlighted.
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Cabin left side front view
Cabin left side front view. Note the cable routing. Also note the fuel selector valve and static and pressure lines for the instruments that exit the left wing.
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