Photo Gallery: Replacing Your Battery Cables

A step-by-step look at replacing aircraft battery cables

Tuesday, October 31, 2017 at 08:11 AM ET

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Key Takeaways:

The article visually documents the process of replacing battery cables in an aircraft, from the engine and starter solenoid to the master solenoid and battery box.
It illustrates careful cable routing through various sections of the aircraft, including the cabin and rear bulkhead, highlighting the need to secure cables properly.
Key aspects of the task include inspecting for corrosion, using appropriate tools like a heavy-duty crimping tool, and thoroughly documenting the work with photographs.
The project also involved improvements such as upgrading a cable's diameter, fixing a loose connection, and removing unnecessary power taps.

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Connection to the master solenoid — Connection to the master solenoid. In the process of installing this connection, I removed some unnecessary power taps from equipment that had been removed over the years. I also discovered a loose connection to the relay that was easily fixed.

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