Photo Gallery: Replacing Your Battery Cables

A step-by-step look at replacing aircraft battery cables

Tuesday, October 31, 2017 at 08:11 AM ET

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Key Takeaways:

The article visually documents the process of replacing battery cables in an aircraft, from the engine and starter solenoid to the master solenoid and battery box.
It illustrates careful cable routing through various sections of the aircraft, including the cabin and rear bulkhead, highlighting the need to secure cables properly.
Key aspects of the task include inspecting for corrosion, using appropriate tools like a heavy-duty crimping tool, and thoroughly documenting the work with photographs.
The project also involved improvements such as upgrading a cable's diameter, fixing a loose connection, and removing unnecessary power taps.

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cable routing through the rear bulkhead — A view of the cable routing through the rear bulkhead location. Care must be taken to secure the cable and keep it away from the screws that hold the rear bulkhead in place. Digital cameras allow multiple pictures to be easily taken for archive purposes. Don’t be hesitant to take as many as possible to document your work.

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