Photo Gallery: Replacing Your Battery Cables

A step-by-step look at replacing aircraft battery cables

Gemini Sparkle

Key Takeaways:

  • The article visually documents the process of replacing aircraft battery cables, illustrating their routing from the engine, through the cabin, to the rear fuselage battery box.
  • It details specific cable installations, including upgrading the cable from the starter solenoid to the starter and connecting to the master solenoid, while also removing unnecessary power taps.
  • Emphasis is placed on careful cable routing to avoid contact with sharp objects (like bulkhead screws) and inspecting connection points for corrosion.
  • The author recommends thoroughly documenting all replacement and routing work with multiple photographs for future reference.
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crimping tool
One big crimping tool. It’s a few years old, but still works great. I hate to think what it would cost today.
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