Plane Facts: Fuel

Fascinating facts about aviation fuel

Gemini Sparkle

Key Takeaways:

  • 100LL is the most commonly used aviation gasoline for piston engines, characterized by its blue dye and the inclusion of Tetraethyl Lead (TEL) to increase octane rating and prevent engine knocking.
  • Despite TEL being a toxic additive with harmful effects on humans and engines, it is still used in 100LL because no operationally safe, fleet-wide unleaded alternative is currently available for piston aircraft.
  • Turbine engines primarily use unleaded, kerosene-based jet fuels like Jet A-1, while the FAA's Piston Aviation Fuels Initiative (PAFI) is actively testing unleaded avgas substitutes (e.g., Shell UL100, Swift UL102) to replace 100LL for general aviation aircraft.
See a mistake? Contact us.

Most commonly used aviation gasoline for piston engines:100LL

Dye used in 100LL:1,4-dialkylaminoanthraquinone (also called C.I. Solvent Blue 98)

Dye color:Blue

Average cost of 100LL in the U.S., April 2017:$4.75/gal.

Average cost of avgas in the U.S., 1980:$1.95

Density of avgas (all grades) at 15° C:6.01 lbs./U.S. gal.

Density of avgas (all grades) at -40° C:6.41 lbs./U.S. gal.

Freezing point of avgas:-58°C

Emission coefficient of avgas:18.4 lbs.CO2 per U.S. gal.

Octane rating:measures how much the fuel can be compressed before it spontaneously ignites (knock/detonation)

Determining factor for minimum octane rating needed in an engine:compression ratio

Benefits of higher compression ratio:more power for a given fuel burn

Tetraethyl Lead (TEL):additive mixed with gasoline to allow increased engine compression without detonation

Chemical formula of TEL:C8H20Pb

Amount of TEL per 1 gal. 100LL:1.2-2 grams

Chemist credited with discovery of effectiveness of TEL as an antiknock additive: Thomas Midgley Jr.

Year of Midgley’s discovery:1921

Also discovered by Midgley:use of ethylene bromide to expel lead in exhaust to help prevent buildup in engine

Harmful effects of TEL in humans:lead poisoning; many harmful effects including neurological, cellular and immunological damage

Exposure risk:TEL can be absorbed through skin contact with fuel or inhalation of exhaust (GA pilots most at risk due to cumulative effects of regular exposure)

Problems with TEL in engines:spark plug fouling, lead deposits in engine (especially if fuel octane rating is too high for the engine)

Amount of lead (Pb) in 1 gram TEL:640.6 milligrams

Only non-Chinese company producing TEL: Innospec Specialty Chemicals, headquartered in Englewood, Colorado

Use of TEL:banned for automotive use in many countries, including the U.S.

Reason TEL is still used in avgas:no operationally safe alternative is available yet

Aviation fuel

Most commonly used aviation gasoline for turbine engines:Jet A-1

Freezing point of Jet A-1:-47°C (-53°F) or below

Primary difference between Jet A and Jet A-1:Jet A-1 is required to have an anti-static additive

Density of Jet A-1 at 15°C:6.71 lbs./U.S. gal.

Type of fuel, Jet A and A-1:kerosene-based (unleaded)

Color:straw-colored

Emission coefficient of jet fuel:21.1 lbs. CO2per U.S. gal.

Average cost of 1 gallon Jet A, April 2017:$4.17

Average cost of 1 gallon Jet A, 1980:$0.87

Amount of aviation gasoline produced in the U.S., 2016:4,080,000 barrels

Amount of kerosene-type jet fuel (commercial) produced in the U.S., 2016:576,317,000 barrels

Number of U.S. gallons per barrel:42

Alternatives to traditional jet fuel:biofuel and biofuel blends

Some biofuel components:municipal solid waste, used cooking oil, jatropha, camelina and sugarcane

Alternatives to 100LL:unleaded substitutes under development via the FAA’s Piston Aviation Fuels Initiative (PAFI)

PAFI goal:finding and qualifying unleaded avgas substitutes that will safely work fleet-wide

Members of PAFI Steering Group:AOPA, EAA, GAMA, NATA, NBAA, FAA

Date PAFI began:June 2013

Original PAFI entrants:17 formulations from 6 companies

Number of formulas that made it to Phase 1 testing:4

Current status of PAFI:engine and aircraft testing of selected formulas (Phase 2 testing)

Number of formulas in Phase 2:2

Date Phase 2 began:Summer 2016

Date Phase 2 is scheduled to conclude:2018

Phase 2 Formulas:Shell UL100 and Swift UL102

Only unleaded high-octane avgas to have an ASTM Production Specification approval:Swift UL102 (ASTM D7719)

Number of U.S. GA aircraft that rely on 100LL for safe operation:Approximately 167,000


Want more crazy, fun, or frightening facts about all things aviation? Check out ourPlane Facts Archive.

Plane & Pilot

Plane + Pilot is general aviation’s only adventure-based magazine. From where to go, to how to get there, and everything in between, your next great adventure awaits.
Subscribe to Our Newsletter

Get the latest Plane & Pilot Magazine stories delivered directly to your inbox

SUBSCRIBE