Plane Facts: Propellers

Fun facts about propellers

Gemini Sparkle

Key Takeaways:

  • The concept of aerial propellers dates back to ancient China (c. 500 BCE) with early designs from Leonardo da Vinci, and the first airborne use in a hand-cranked balloon in 1784.
  • The Wright Brothers made a pivotal advancement with their twisted airfoil design, significantly improving propeller efficiency to about 82% and laying the foundation for modern propeller aerodynamics.
  • Throughout the 20th century, propeller technology evolved rapidly with innovations like metal blades, controllable pitch, constant speed, feathering, and reversible pitch mechanisms.
  • Modern propellers utilize diverse designs and materials (e.g., composites) to optimize for efficiency, noise reduction, and specific applications, while still contending with physical speed limits primarily due to supersonic blade tips.
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First manmade aerial propellers:China, c. 500 BCE, child’s toy

Leonardo da Vinci airscrew designs:c. 1480

First coaxial helicopter blade design:Mikhail Lomonosov, 1754

Year of first airborne propeller use:1784

Aircraft it was used in:a balloon

Means of power:hand-cranking

Early experimenter with metal prop blades:Sir George Cayley, c. 1790

First practical aircraft propeller design:Wright Brothers

Their discovery:the twisted airfoil design

Basis of twisted airfoil:propeller blades are more like wings than screws

Efficiency of Wrights’ propellers:about 82%

Efficiency of today’s propellers:around 90%

First useful metal aircraft propellers:Alberto Santos-Dumont, 1906

Number of propellers Hartzell produces each year:around 3,000

Largest production plane prop:Garuda prop, 22 ft.6 in. diameter on Linke-Hofmann R.II

One main reason for taildragger configuration:better clearance for longer blades

Largest prop on fighter plane:Vought F4U Corsair, 1939, 13 ft., three-blade

Replacement:four-blade prop with shorter blades

Fewest blades on a production propeller:1

Manufacturer:Everel Propeller Corp.

Applications:J-2 Cub (option), Taylorcraft, Cessna Airmaster

First practical controllable pitch prop:1927, electrically actuated

Advantage over hydraulics:adjustable without engine power

First production constant-speed propeller:1930, Hamilton Standard

Actuation mechanism:hydraulic (oil pressure)

Recognition for achievement:Collier Trophy

First feathering propeller: 1937, Hamilton Standard Hydromatic

First reversible pitch propeller: probably Hamilton Standard, around 1947, DC-6

Propellers on Spruce Goose (H-4):eight four-blade Hamilton Standard, 17 ft. 2 in. diameter

Most common shape of propeller tips:rounded and square

Purported benefit of square tips:greater strength

Advantage of three-blade props vs. two-blades:quieter and smoother

Reason #1 for this:shorter blades = slower tip speeds

Reason #2 for this:more but smaller pressure pulses per revolution

Most propeller blades, production airplane:Antonov SV-24, 14 blades per engine (4 engines)

Arrangement:two discs per engine, 8 blades forward, 6 in the rear

Weight of metal three-blade propeller/spinner on Cirrus SR20:80.7 lbs.

Weight of Hartzell three-blade Raptor composite prop on same plane:51.2 lbs.

Long-accepted forward aircraft speed limit for prop planes: around 500 mph

Reason for a “speed limit”:shockwaves from tips going supersonic

Rationale for more than two blades:shorter blades, slower tip speeds

Negatives for multiple blades:other blades disturb the airstream

Fastest propeller-driven plane (turboprop):XF-84F Thunderscreech, Mach .83 (disputed)

Fastest piston-powered propeller plane:Rare Bear (modified Grumman F8F Bearcat), 528 mph

Fastest combat-duty propeller plane, WWII (disputed):Messerschmitt Me 209, 470 mph

Fastest propeller-driven seaplane:Macchi M.C.72, 441 mph

Popular motorglider propeller type:folding blade

Extension mechanism:centrifugal force

Retraction mechanism:airflow

Next-gen propeller applications:NASA experimental electric planes have as many as 18 engines, all with props

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