The Hot Rod”€”Ted Smith‘s Aerostar

The Aerostar - Choosing An Old Light Twin
Designed by Ted Smith, the Aerostar is the fastest light piston twin, one that’s a pressurized joy and handful to fly. Photo by Aaryana8 (CC By-SA 4.0) Via Wikimedia
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Key Takeaways:

  • The Aerostar, designed by Ted Smith and introduced in 1969, is recognized as the fastest light piston twin, capable of high-speed (up to 260 knots) and high-altitude pressurized flight.
  • These robust, six-seat aircraft with Lycoming engines require specialized knowledge for maintenance due to their compact design, with ongoing support provided by Aerostar Aircraft and an active owners' group since production ended in 1984.
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The Aerostar - Choosing An Old Light Twin
Designed by Ted Smith, the Aerostar is the fastest light piston twin, one that’s a pressurized joy and handful to fly. Photo by Aaryana8 (CC By-SA 4.0) Via Wikimedia

After visionary aircraft designer Ted Smith originated the Aero Commander, he went on to create the Aerostar twin line. He envisioned Aerostar models from a single to a jet, all based on his mid-wing speedster. First appearing in 1969 as the Aerostar 600 and turbocharged 601, the airplanes went through multiple ownerships over 15 years of production, including Mooney and Piper. 

If you want to fly fast and high, an Aerostar is probably the ultimate answer to your needs. The most popular models, the 601P, 602P and 700P, are pressurized to take advantage of the design’s potential. It’s a stout, well-built airframe, seating six and using the Lycoming IO-540 series of a nominal 290-hp (the 700P had 350-hp engines). Capable of 260 knots (300 mph) up high, an Aerostar easily tops 220 knots at medium altitudes. 

After Piper Aircraft ended Aerostar production in 1984, parts and technical support shifted to Aerostar Aircraft in Idaho, and there is an active owner’s group to share experiences. Maintenance requires specific knowledge and familiarity with the design, as Aerostars are compact and crowded to work on. 

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